Differences Between 52100 & E52100 Steel
AISI 52100
AISI 52100 alloy steel is known as a high carbon, chromium containing low alloy steel. The following datasheet gives an overview of AISI 52100 alloy steel.
E52100 Steel
| AISI/SAE E52100 (UNS G52986) | High-Carbon, Chromium Alloy |
| Typical Analysis | C: .98/1.10, Mn: .25/.45, P: .025 Max, S: .025 Max, Si: .15/.30, Cr: 1.3/1.6 |
| Characteristics | • This high carbon, chromium alloy is stocked in the annealed condition. • This grade is manufactured by the electric furnace process. Typically the quenched hardness is 62 to 66 HRC depending mainly upon section thickness |
| Typical Applications | • Grade E52100 is used primarily for races and balls or rollers of rolling-element (anti-friction) bearings. The grade is also suitable for parts requiring high hardness and wear resistance |
| Typical Mechanical Properties (Annealed) | • Yield – 85,000 psi • Tensile – 105,000 psi • Elongation – 17% • Reduction Area – 50% • BHN at surface – 228 |
52100 Chemical Composition
The following table shows the chemical composition of AISI 52100 alloy steel.
| Element | Content (%) |
|---|---|
| Iron, Fe | 96.5 – 97.32 |
| Chromium, Cr | 1.30 – 1.60 |
| Carbon, C | 0.980 – 1.10 |
| Manganese, Mn | 0.250 – 0.450 |
| Silicon, Si | 0.150 – 0.300 |
| Sulfur, S | ≤ 0.0250 |
| Phosphorous, P | ≤ 0.0250 |
52100 Physical Properties
The physical properties of AISI 52100 alloy steel are listed in the following table.
| Properties | Metric | Imperial |
|---|---|---|
| Density | 7.81 g/cm3 | 0.282 lb/in³ |
| Melting point | 1424°C | 2595°F |
52100 Mechanical properties
The mechanical properties of AISI 52100 alloy steel are outlined in the following table.
| Properties | Metric | Imperial |
|---|---|---|
| Bulk modulus (typical for steel) | 140 GPa | 20300 ksi |
| Shear modulus (typical for steel) | 80 GPa | 11600 ksi |
| Elastic modulus | 190-210 GPa | 27557-30458 ksi |
| Poisson’s ratio | 0.27-0.30 | 0.27-0.30 |
| Hardness, Brinell | – | – |
| Hardness, Knoop (converted from Rockwell C hardness) | 875 | 875 |
| Hardness, Rockwell C (quenched in oil from 150°C tempered) | 62 | 62 |
| Hardness, Rockwell C (quenched in water from 150°C tempered) | 64 | 64 |
| Hardness, Rockwell C (quenched in oil) | 64 | 64 |
| Hardness, Rockwell C (quenched in water) | 66 | 66 |
| Hardness, Vickers (converted from Rockwell C hardness) | 848 | 848 |
| Machinability (spheroidized annealed and cold drawn. Based on 100 machinability for AISI 1212 steel) | 40 | 40 |
52100 Thermal Properties
The thermal properties of AISI 52100 alloy steel are given in the following table.
| Properties | Metric | Imperial |
|---|---|---|
| Thermal expansion co-efficient (@ 23-280°C/73.4- 536°F, annealed) | 11.9 µm/m°C | 6.61 µin/in°F |
| Thermal conductivity (typical steel) | 46.6 W/mK | 323 BTU in/hr.ft².°F |
52100 SteelFabrication and Heat Treatment
52100 Steel Machinability
AISI 52100 alloy steel can be machined using conventional techniques. The machinability of this steel can be improved by performing spherodizing annealing process at 649°C (1200°F) before machining.
52100 Steel Forming
AISI 52100 alloy steel can be formed using all conventional techniques such as cold forging or stamping and hot or cold upset forming techniques.
52100 Steel Heat Treatment
AISI 52100 alloy steel is heated at 816°C (1500°F) followed by quenching in oil. Before performing this process, it is subjected to normalizing heat treatment at 872°C (1600°F) followed by slowly cooling in order to reduce the machining stress.
52100 Steel Forging
AISI 52100 alloy steel is forged at 927 to 1205°C (1700 to 2200°F).
52100 Steel Hot Working
AISI 52100 alloy steel can be hot worked at 205 to 538°C (400 to 1000°F).
52100 Steel Cold Working
AISI 52100 alloy steel can be cold worked using conventional techniques in the annealed or normalized conditions.
52100 Steel Annealing
For spheroidize anneale, the following isothermal anneal is recommended:
- 1500ºF (815ºC) for 3 hours
- 1350ºF (735ºC) for 4 hours
- 1250ºF (675ºC) for 3 hours
- Slow cool to 1000ºF (540ºC) then air cool.
52100 Steel Hardening
AISI 52100 alloy steel is hardened by cold working, or heating and quenching. It can be carburized at 913°C (1675°F) followed by quenching. It is again heated at 788°C (1450°F) followed by quenching for the second time.
52100 Steel Applications
AISI 52100 alloy steel is used in bearings in rotating machinery.
Chemical Composition of 52100 Bearing Steel and Equivalents
| Standard | Grade | C | Mn | P | S | Si | Ni | Cr | Cu | Mo |
|---|---|---|---|---|---|---|---|---|---|---|
| ASTM A295 | 52100 | 0.93-1.05 | 0.25-0.45 | 0.025 | 0.015 | 0.15-0.35 | 0.25 | 1.35-1.60 | 0.30 | 0.10 |
| DIN 17230 | 100Cr6/1.3505 | 0.90-1.05 | 0.25-0.45 | 0.030 | 0.025 | 0.15-0.35 | 0.30 | 1.35-1.65 | 0.30 | – |
| JIS G4805 | SUJ2 | 0.95-1.10 | 0.50 | 0.025 | 0.025 | 0.15-0.35 | – | 1.30-1.60 | – | – |
| BS 970 | 535A99/EN31 | 0.95-1.10 | 0.40-0.70 | – | – | 0.10-0.35 | – | 1.20-1.60 | – | – |
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